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CEN19LA240 · Robinson R44 II

27 Jul 2019 · Blair, NE, United States

NE IA Helicopters Robinson R44 II · Accident: system/component malfunction/failure (non-power) while maneuvering

From Blair, NE to Blair, NE

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Event

NTSB case
CEN19LA240
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Robinson R44 II

Aircraft type
Robinson R44
Category
Helicopter
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N7508Z
Onboard fatalities
Unknown
Route
From Blair, NETo Blair, NE
Aircraft age
About 14 years (built 2005)
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 137: Agricultural
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Maneuvering · low-altitude flying
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
System/component malfunction/failure (non-power)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Aircraft › Aircraft propeller/rotor

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

After completing a spray pass during a helicopter aerial application flight, the pilot initiated a climb over trees to head south. The pilot reported that, at the top of the climb, he noticed that the engine rpm was beyond "max limitations" and that the main rotor rpm was in the green range. The pilot initiated a right pedal turn to the north and decreased the engine throttle to lower the engine rpm. The engine rpm remained at the upper limit, but the main rotor rpm decreased. The pilot then attempted to correct the main rotor rpm by increasing the throttle; however, the main rotor rpm fluctuated and then continued to decrease. Unable to control and maintain the main rotor rpm, the pilot performed a forced landing to a field with sloped terrain, during which the main rotor blades impacted terrain. The helicopter sustained substantial damage to the main rotor blades and tailboom. Postaccident examination of the upper and lower actuator support bearing brackets revealed they were separated from the scroll, and evidence of fretting and rub marks was noted between the brackets and scroll walls. In addition, elongated rivet holes were observed on the scroll wall, and the associated rivets were sheared. Torque paint was noted on the outboard rivets. It is likely that the bracket supporting the lower actuator bearing became loose and sheared the rivets, which allowed the actuator bearing to shift and led to a subsequent misalignment of the clutch actuator. The misalignment of the clutch actuator resulted in the loss of belt tension between the engine and main rotor drive system. The reason for the loose bracket and sheared rivets could not be determined due to damage. A manufacturer service bulletin required an inspection of the brackets for evidence of fretting or looseness, and that was accomplished about 169 flight hours before the accident. The compliance procedure, which was to occur at the next 100-hour or annual inspection, was to visually inspect the brackets and attaching rivets for evidence of fretting or looseness and, on the lower bracket, to apply torque seal in a vertical stripe across both outboard rivets to lower scroll to facilitate future inspections. It is likely that the wear was not apparent at the time of the inspection.

Probable cause

The failure of the lower actuator bearing support bracket, which resulted in the misalignment of the clutch actuator, the loss of belt tension on the main rotor drive system, and the subsequent forced landing on sloped terrain.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record CEN19LA240
Event ID
20190728X32331
Case number
CEN19LA240
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: cda60b0d669277579e36341147164f2a55c93452864a374f114531e4aa3e8917; retrieved 2026-09-16T09:35:36.072Z.