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British Airways Flight 2024

11 Aug 2004 · Houston, TX, United States

Boeing B-777 · Incident: partial loss of engine power (mechanical failure) during takeoff

From George Bush Intercontinental Airport (IAH) to London Heathrow Airport (LHR)

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Event

NTSB case
DCA04IA066
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Incident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Airline
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Boeing B-777

Aircraft type
Boeing 777
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
G-VIID
Onboard fatalities
Unknown
Route
From George Bush Intercontinental Airport (IAH), Houston,, TXTo London Heathrow Airport (LHR), London
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 129: Foreign
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Takeoff
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Partial loss of engine power (mechanical failure)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Minor

Cause areas

  • Compressor assembly, oil seal › Failure
  • Turbine assembly, turbine blade › Fatigue

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

As the throttles were advanced for takeoff, the flightcrew heard a noise and felt a vibration from the left side of the airplane. As the airplane rotated, the crew received a cockpit warning of LH Eng Vibration - Level 5. During the climb, the crew observed smoke and haze in the cockpit and the cabin crew advised that the cabin was filling with smoke. The flightcrew declared an emergency and made an immediate landing and emergency evacuation. The investigation revealed that a turbine blade in the left engine had failed due to a fatigue crack and the resulting damage caused excessive vibration in the engine. As the engine continued to vibrate, an oil seal failed allowing oil to contaminate the bleed air and create smoke in the cockpit and cabin. The failed blade had been mis-marked with the wrong part number by the manufacturer, which allowed it to remain in service far in excess of it's life limit until the fatigue crack developed.

Probable cause

the failure of a high pressure turbine blade which damaged an oil seal and allowed smoke to enter the cabin. Contributing to the blade failure was the mis-labeling of the blade's part number by the manufacturer, which allowed the blade to remain in service far in excess of it's life limit.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record DCA04IA066
Event ID
20041015X01640
Case number
DCA04IA066
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 3e81c6990f1c45724ee93ded5f5e37f337bb4ebbe205e43af4a965027dc2a3c2; retrieved 2026-09-18T15:19:08.553Z.