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Ryan International Airlines Flight 590

17 Feb 1991 · Cleveland Hopkins International Airport, Cleveland, Ohio, United States

McDonnell Douglas DC-9-15 · Crashed on takeoff due to atmospheric icing, pilot error, and poor FAA oversight

From Buffalo Niagara International Airport (CLE) to Indianapolis International Airport (IND)

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Event

NTSB case
DCA91MA021
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
Event fatalities
2 · all aircraft and ground
Ground fatalities
0
Occupants
2
Survivors
0
InjuriesFatal: death within 30 days. Serious: over 48 hours in hospital within a week, most broken bones, severe bleeding, nerve or organ damage, or serious burns. Minor: anything less. Glossary
0 serious · 0 minor (NTSB)
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Airline
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Instrument Meteorological Cond

McDonnell Douglas DC-9-15

Flight
RD590
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N565PC
Onboard fatalities
Unknown
Route
From Buffalo Niagara International Airport (CLE)To Indianapolis International Airport (IND), Indianapolis, IN
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 121: Air Carrier
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Initial climb
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Loss of control in flight
Also codedOther events the NTSB coded in the sequence, such as a wire strike after a loss of power. Flight Findings uses them for its kinds of event. Glossary
Stall
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Destroyed

Cause areas

  • Company/operator management › Inadequate training
  • Faa(other/organization) › Acft/equip, inadequate aircraft manuals
  • Manufacturer › Acft/equip, inadequate aircraft manuals
  • Pilot in command › Aircraft preflight, not performed
  • Pilot in command › Ice/frost removal from aircraft, not performed
  • Wing › Ice

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

From the Wikipedia article

Ryan International Airlines Flight 590 was a cargo flight carrying mail for the United States Postal Service from Greater Buffalo International Airport (BUF) in Buffalo, New York, to Indianapolis International Airport (IND) in Indiana, with a stopover at Cleveland Hopkins International Airport (CLE) in Cleveland, Ohio. On February 17, 1991, the McDonnell Douglas DC-9-15RC operating the flight crashed on takeoff from Cleveland during icing conditions. Both pilots, the aircraft's only occupants, were killed. The National Transportation Safety Board (NTSB) determined that the causes of the crash were the flight crew failing to deice their aircraft, and the inexperience of the Federal Aviation Administration (FAA), McDonnell Douglas, and Ryan International Airlines with icing condition on DC-9-10 aircraft (the shortest variant of the DC-9).

Accident

At 00:06 on February 17, first officer Duney requested departure clearance from air traffic control (ATC). The controller stated:

At 00:08, due to the freezing temperatures and snow, the pilots activated the engine anti-ice system, which uses engine heat to prevent sensors from freezing, ensuring accurate instrument readings. The cockpit voice recorder (CVR) recorded the following conversation snippet (CAM is short for Cockpit Area Microphone, RDO is short for radio, -1 is the captain, -2 is the first officer, and -? indicates an unidentified voice):

At 00:09, first officer Dunney requested taxi clearance. The tower controller instructed the flight to "taxi [to] runway two three left via Juliet and the ramp." A minute later, the controller reminded the flight about the braking conditions (no flights had landed while Flight 590 was on the ground):

At 00:14, Continental Airlines Flight 1238 informed the tower controller that they were on approach to the same runway. The controller cleared Flight 1238 to land, informing them about Flight 590's braking conditions. At 00:17 Flight 590 lined up on runway 23L, and one minute later, at 00:18, was cleared for takeoff:

At 00:18:24.6 Flight 590 commenced its takeoff roll from runway 23L. The engine anti-ice system was on during the takeoff roll. First officer Dunney was the pilot flying, and the following was recorded by the CVR:

Captain Reay called out "rotate" at 00:18:45.9 and the aircraft lifted off. Almost immediately after, however, the aircraft began to bank left, as indicated by the flight data recorder. This was also mentioned in statements from the tower controller and other witnesses. Several witnesses even went as far as to state that they saw an explosion before the aircraft crashed. According to the CVR, captain Reay called out "watch out" three consecutive times. Both engines began to experience compressor stalls and the stick shaker activated, both lasting for about three seconds. The aircraft rolled 90° to the left and entered a stall. At 00:18:57, the aircraft crashed back onto runway 23L, the left wing contacted the ground first, followed by the rest of the aircraft. The aircraft then flipped over and skidded along the runway, causing the cockpit and forward fuselage to separate and were destroyed. Both pilots were killed on impact by extreme trauma. The passengers and crew on Continental Airlines Flight 1238 witnessed the accident.

Investigation and cause

Investigation

Less than an hour after the accident occurred, the NTSB was notified about it. A go-team traveled to Cleveland four hours later. The United States Postal Service and airport workers recovered mail that had not been destroyed in the crash.

The left wing and number-one (left) engine were both destroyed during the accident sequence, but the right wing and number-two (right) engine, were mainly intact. The number-one engine had a high rotation speed at the time of impact. The flaps were extended to 20° at the time of impact, though the flap handle (part of it having been bent on impact) was positioned near 30°. The horizontal stabilizer was at 34° nose up. The engine anti-ice heat switches were in the "ON" position at the time of impact. Despite witnesses stating that the aircraft was on fire or exploded before impact, the only fire and explosions had occurred during the impact sequence.

According to the CVR, the most notable information was during the takeoff sequence, including captain Reay's callouts, as well as the stick shaker and engine compressor stalls. According to the flight data recorder (FDR), the aircraft had reached a maximum airspeed of 155 kn during its flight. The stick shaker had activated at 150 kn. Flight 590 had experienced a sudden drop in normal acceleration to 0.7 g during its takeoff. The NTSB compared the takeoff of Flight 590 with another DC-9-10 in similar conditions. The acceleration of the comparison flights only dropped to almost 0.9 g during takeoff.

The NTSB examined other accidents that were involved icing, such as Ozark Air Lines Flight 982, Air Florida Flight 90, and Continental Airlines Flight 1713. Following the Flight 1713 accident, McDonnell Douglas presented a paper warning about ice accumulation on DC-9s. The FAA had also disagreed with a safety recommendation from the Flight 1713 accident (labeled as A-88-134), which recommended DC-9-10 series aircraft be de-iced with strong glycol during icing conditions.

Ryan International Airlines' DC-9s flight crew operations manual (FCOM) required the first officer to inspect the aircraft for ice after landing in icing conditions. However, according to ground witnesses, neither crew member left the aircraft while it was parked. The NTSB believed that this was because of the flight crew's previous experience with larger variants of the DC-9, which have leading edge devices and are less vulnerable to icing conditions, and possibly the fact that no other flight requested deicing before takeoff. The NTSB even considered fatigue as a reason the crew did not inspect the aircraft (as well as if it was a factor in the accident altogether), the crew had been on the same flight schedule on the same route for six days and captain Reay may have been experiencing a cold; the demanding schedules can hamper illness recovery and contribute to fatigue. Nevertheless, the NTSB had insufficient evidence and was unable to determine if fatigue did indeed play a role in the accident.

The NTSB also noted that both Douglas and the FAA had been aware of previous DC-9 accidents in icing conditions, but had poor oversight. Ryan International Airlines was also unaware of these accidents when they purchased the DC-9s.

Conclusion

The NTSB published its final report nearly nine months later, stating:

The NTSB determined that the accident had been caused by the icing contamination as a result of the flight crew failing to conduct an external examination of the aircraft after landing in cold weather, as well as the failure of the FAA, McDonnell Douglas, and Ryan International Airlines to respond appropriately from previous ice-related accidents, and their lack of understanding of icing condition of the DC-9-10 aircraft.

Six safety recommendations were issued to the FAA, and recommendation A-88-134 was reiterated.

Text from the Wikipedia article “Ryan International Airlines Flight 590” (revision 1359677103, retrieved 2026-09-18) by its authors, under CC BY-SA 4.0. Extracted as plain text: references, tables, images and some sections are left out. Read the article

NTSB narrative

THE FLIGHT HAD FLOWN THROUGH WEATHER CONDUCIVE TO AIRFRAME ICE ABOUT 40 MIN PRIOR TO THE ACCIDENT DURING DESCENT INTO CLEVELAND. DURING THE 35-MINUTE TURNAROUND AT CLEVELAND THE CREW DID NOT EXIT THE AIRPLANE TO CONDUCT AN EXTERIOR PREFLIGHT INSPECTION TO VERIFY THAT THE WINGS WERE FREE OF ICE CONTAMINATION. IT WAS SNOWING WHILE THEY WERE ON THE GROUND. THE AIRPLANE STALLED AND ROLLED INTO THE GROUND IMMEDIATELY AFTER TAKEOFF. THERE WAS NO OPERATOR REQUIREMENT FOR THE PREFLIGHT. THE FLIGHT HAD NOT BEEN GIVEN TRAINING REGARDING THE EFFECTS OF WING CONTAMINATION ON THE AIRPLANE. THE FAA AND THE MANUFACTURER HAVE BEEN AWARE FOR SEVERAL YEARS OF THE PROPENSITY OF THE DC-9 SERIES 10 TO THE LOSS OF CONTROL CAUSED BY WING CONTAMINATION, BUT NEITHER OF THEM TOOK POSITIVE ACTION TO INCLUDE RELATED INFORMATION IN THE APPROVED AIRPLANE FLIGHT MANUAL.

Probable cause

THE FAILURE OF THE FLIGHTCREW TO DETECT AND REMOVE ICE CONTAMINATION ON THE AIRPLANE'S WINGS, WHICH WAS LARGELY A RESULT OF A LACK OF APPROPRIATE RESPONSE BY THE FEDERAL AVIATION ADMINISTRATION, DOUGLAS AIRCRAFT COMPANY, AND RYAN INTERNATIONAL AIRLINES TO THE KNOWN CRITICAL EFFECT THAT A MINUTE AMOUNT OF CONTAMINATION HAS ON THE STALL CHARACTERISTICS OF THE DC-9 SERIES 10 AIRPLANE. THE ICE CONTAMINATION LED TO WING STALL AND LOSS OF CONTROL DURING THE ATTEMPTED TAKEOFF. (NTSB REPORT AAR-91/09)

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

Wikipedia article: Ryan International Airlines Flight 590
Article
Ryan International Airlines Flight 590
Revision
1359677103 · 2026-06-16 · retrieved 2026-09-18
Wikidata
Q104776742
Licence
Text CC BY-SA 4.0, by the article's authors; Wikidata CC0; town positions GeoNames (CC BY 4.0)
NTSB record DCA91MA021
Event ID
20001212X16434
Case number
DCA91MA021
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Where each value comes from
Record
Wikipedia article "Ryan International Airlines Flight 590" (page 65743724, revision 1359677103); merged with NTSB case DCA91MA021 (events / aircraft)
Date
NTSB record DCA91MA021: NTSB API eventDate, eventTimeUtc and eventTimeUtcOffsetHours (local date)
Place and country
Wikipedia infobox: site; country from NTSB record DCA91MA021
Map position
NTSB record DCA91MA021: events decimal coordinates
Aircraft, operator and route
NTSB record DCA91MA021: aircraft; gaps from Wikipedia infobox: aircraft type, registration, operator, origin and destination; route airports from the linked airport articles' Wikidata codes (OurAirports)
Operation
NTSB record DCA91MA021: operated under Part 121: Air Carrier
Fatalities
NTSB record DCA91MA021: NTSB API totalFatal
Ground fatalities
NTSB record DCA91MA021: NTSB API ongroundFatal
Summary
Wikipedia infobox: summary
Source notes (3)
  • One occurrence in two sources, merged: the Wikipedia article "Ryan International Airlines Flight 590" and NTSB case DCA91MA021, matched by the same aircraft registration and date. For this US event the NTSB's values are used where the two differ; each value names its source.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.