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Hyannis Air Service Flight 775

31 Aug 2012 · Nantucket, MA, United States

Cessna 402C · Incident: system/component malfunction/failure (non-power) during landing

From Cape Cod Gateway Airport (HYA) to Nantucket Memorial Airport (ACK)

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Event

NTSB case
ERA12IA550
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Incident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Charter & commuter
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Cessna 402C

Aircraft type
Cessna 402
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N769EA
Onboard fatalities
Unknown
Route
From Cape Cod Gateway Airport (HYA), Hyannis, MATo Nantucket Memorial Airport (ACK), Nantucket, MA
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 135: Air Taxi & Commuter
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Landing · landing roll
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
System/component malfunction/failure (non-power)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Minor

Cause areas

  • Aircraft › Aircraft systems
  • Organizational issues › Management
  • Personnel issues › Task performance

Approximate · Coordinates from the NTSB case API, which marks them as estimated or does not say; no uncertainty radius is established.

NTSB narrative

While on approach for a full-stop landing, the pilot extended the landing gear and performed the Before Landing checklist. The airplane landed on its main landing gear, and then, as the pilot lowered the nose, it continued to lower until it contacted the runway.

Postincident examination of the airplane revealed that the nose landing gear drag brace failed near the nose landing gear actuator attachment lug due to a fatigue crack. A review of maintenance records revealed that a crack in the nose landing gear drag brace was repaired in June 2011 and that, following the repair, the drag brace had been installed on two other company airplanes. In July 2012, the nose landing gear drag brace was removed from the second airplane for inspection, during which, a 1/8-inch-long shallow crack was found near the actuator attachment lugs. The crack was blended in accordance with Cessna Service Bulletin MEB91-11, Revision 1, and then a fluorescent dye penetrant inspection of the area was performed. The inspection did not detect any further cracks; however, it is likely that, at this time, some portion of the crack remained. After the drag brace was returned to service, it was installed on the incident airplane on August 3, 2012. Subsequently, the nose landing gear drag brace was visually inspected in-situ twice; however, neither inspection identified the fatigue crack.

At the time of the incident, the airplane had been operated for about 286 cycles since the crack repair in July 2012, which exceeded the 250-cycle inspection interval specified by MEB91-11R1. It is likely that, if the nose landing gear drag brace had been inspected after 250 landings in accordance with the manufacturer's service instructions, the crack would have been detected at that time. Additionally, if the operator had incorporated into its maintenance program Supplemental Inspection 32-20-00, which stated, in part, that the nose landing gear drag braces should be inspected using visual and eddy current inspections and that repair or modification of cracked nose landing gear drag braces was not allowed, it is likely that the nose landing gear drag brace would have been removed from service in July 2012.

Probable cause

Company maintenance personnel’s failure to comply with the airplane manufacturer’s service instructions by not removing the cracked drag brace from service nor inspecting the repaired drag brace at the appropriate interval, which resulted in the failure of the nose landing gear drag brace due to fatigue cracking and collapse of the nose landing gear during the landing roll. Contributing to the failure of the nose landing gear drag brace was the failure of the repair station to detect a remaining portion of a crack following repair.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record ERA12IA550
Event ID
20120907X13241
Case number
ERA12IA550
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status, coordinates. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: f6eb8b92eddab295c584fcda5685c8128b50223092fb2b5bb6a76147c8dee71e; retrieved 2026-09-15T19:46:03.087Z.