ExpressJet Airlines Flight 5685
Embraer EMB-145LR · Incident: flight control system malfunction/failure on approach
From Greenville-Spartanburg International Airport (GSP) to Chicago O'Hare International Airport (ORD)
Event
- NTSB case
- CEN10IA157
- Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
- Incident
- InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
- Completed
- API-reported fatalities
- 0 · all aircraft and ground
- Ground fatalities
- Unknown
- OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
- Airline
- WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
- Visual Meteorological Cond
Embraer EMB-145LR
- Aircraft type
- Embraer EMB-145
- Category
- Airplane
- RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
- N16561
- Operator
- ExpressJet Airlines
- Onboard fatalities
- Unknown
- Route
- From Greenville-Spartanburg International Airport (GSP), Greer, SCTo Chicago O'Hare International Airport (ORD), Chicago, IL
- Aircraft age
- Not recorded
- Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
- Part 121: Air Carrier
- Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
- Approach · IFR final approach
- Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
- Flight control system malfunction/failure
- DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
- Minor
Cause areas
- Environmental issues › Conditions/weather/phenomena
Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.
NTSB narrative
The airplane received minor damage when it sustained a lightning strike while on approach. The flightcrew subsequently encountered elevator control binding, although they were able to land without further incident. Both flightcrew members indicated that the control yoke could be manipulated in the aft direction, but that it would not move forward past about 60-percent deflection. A postaccident inspection of the airplane revealed that the tailcone was damaged. Examination of the damage disclosed that the tailcone's light assembly wiring harness and its respective overbraid shielding were thermally damaged. A bulkhead frame was dislodged from its location due to the thermal damage present on the wiring harness. The dislodged bulkhead came to rest on the elevator's bellcrank, which restricted the flightcrew's ability to control the elevator. Subsequent to the incident, the airplane's manufacturer redesigned the tailcone. The new design incorporates a light assembly secured to the tip of the tailcone by an aluminum retaining strap. In this design four diverters are installed on the exterior tailcone skin which are electrically bonded to the metallic retaining strap of the light assembly and to the metallic bonding plate installed in each side of the fairing.
Probable cause
An in-flight encounter with lightning. Contributing to the incident was the damaged and displaced tailcone bulkhead frame that inhibited the full travel of the elevator during approach.
Verbatim NTSB analysis and probable cause from the NTSB dataset
Sources
NTSB record CEN10IA157
- Event ID
- 20100315X12046
- Case number
- CEN10IA157
- Dataset
- full-current
- Source SHA-256
- 5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
- Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
- Filled from the NTSB case API where the bulk record had no value: local date, investigation status. Values present in the bulk record are kept.
- The date is the local date; the NTSB stores the UTC date 2010-03-13.
- API snapshot SHA-256: f98ad6b386b6d128e4da5d72cb9dc2b3836f9402d2e349f99cf7fda7a05425fa; retrieved 2026-09-15T13:44:49.818Z.