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Kalitta Air Boeing 747-209F incident

20 Apr 2008 · Newark, NJ, United States

Boeing 747-209F · Incident: fire/smoke (non-impact) during initial climb

From Newark Liberty International Airport (EWR) to Brahman Airstrip (BRH)

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Event

NTSB case
ENG08IA022
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Incident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Airline
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Not recorded

Boeing 747-209F

Aircraft type
Boeing 747
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N704CK
Operator
Kalitta Air
Onboard fatalities
Unknown
Route
From Newark Liberty International Airport (EWR), Newark, NJTo Brahman Airstrip (BRH), Brussels
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 121: Air Carrier
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Initial climb
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Fire/smoke (non-impact)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Minor

Cause areas

  • Aircraft › Aircraft power plant
  • Aircraft › Aircraft systems

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

The cargo airplane experienced an in-flight engine fire in the No. 3 engine during climb. The flight crew declared an emergency, shut down the engine, discharged two engine fire suppression bottles to extinguish the fire, and dumped fuel in preparation for landing. The aircraft landed without incident and there were no reported injuries. Examination of the airplane and engine revealed that heat distress and fire damage localized in an area of the engine's accessory raceway where various oil, fuel, and hydraulic lines and hoses were located. The lines and hoses were pressure tested to isolate the source(s) of the flammable fluid leak and three tubes were found to leak. Those three tubes were sent to the manufacturer for further evaluation; however, due to the extensive fire damage, it could not be determined which of the three tubes was the original source of the flammable fluid leak. There were no life limit or required pressure tests in place for any of the three tubes.

Probable cause

An engine fire in the No. 3 engine due to the failure of, and subsequent flammable fluid leak from, one of three fuel or hydraulic lines located in the engine's accessory raceway that ignited when the fluid came in contact with the hot engine cases. Contributing to the incident were the lack of adequate inspection and test requirements and appropriate life limit or inspection interval requirements by the manufacturer.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record ENG08IA022
Event ID
20081003X63355
Case number
ENG08IA022
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 3017b13fdbf6f7975b179ba726b53ea96d13b7122c1da0328c840e83e955bd4d; retrieved 2026-09-15T10:21:45.305Z.