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CEN22FA298 · Piper PA-24-250

2 Jul 2022 · St. Jacob, IL, United States

Piper PA-24-250 · Accident: fuel exhaustion during initial climb

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Event

NTSB case
CEN22FA298
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
1 · all aircraft and ground
Ground fatalities
0
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Piper PA-24-250

Aircraft type
Piper PA-24
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N5235P
Operator
Unknown
Onboard fatalities
Unknown
Route
From not recordedTo not recorded
Aircraft age
About 64 years (built 1958)
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Initial climb
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Fuel exhaustion
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Destroyed

Cause areas

  • Aircraft › Aircraft systems
  • Aircraft › Fluids/miscellaneous hardware

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

The airplane was topped off with fuel on the day of the accident. The airplane was flown to an intermediate airport then back to the original departure airport. After returning to the departure airport, the pilot and a pilot-rated passenger took off to practice full-stop takeoffs and landings. They performed five uneventful takeoffs and landings; during the last takeoff climb, the airplane sustained a loss of engine power. Witnesses reported that the airplane’s right wing dropped and the airplane rotated clockwise, as viewed from above, before it impacted the ground. Postaccident examination of the airplane revealed no useable fuel in the wing’s fuel bladder tanks. Both fuel bladders were collapsed and the attachment hardware for the bladder was not properly attached to the wing. Examination of the fuel system revealed that the fuel sending units had bends on their float arms inconsistent with their design and did not meet airplane maintenance manual specifications for resistance values. Additionally, the fuel selector valve did not contain detents for the position of each fuel tank selection. Examination of the engine, engine accessories, and airframe revealed no other mechanical anomalies that would have precluded normal engine operation. The last maintenance entries that were provided, including the annual inspection, were not part of the airframe and engine logbook(s), and did not show date of maintenance, time-in-service, and signature. Investigators were unable to determine who performed the most recent maintenance of the airplane. The collapsed fuel bladder would have reduced the fuel capacity when the airplane was last serviced with fuel. The fuel sending units likely provided incorrect fuel tank indications on the fuel gauges in the cabin. The pilot likely would have performed fuel calculations based upon the designed fuel tank capacity. Both the diminished fuel bladder capacity due to the collapsed bladders and the improper fuel level indications likely led to the loss of engine power due to fuel exhaustion. The pilot had cardiomegaly with left ventricular wall thickening and moderate atherosclerosis in two coronary arteries. He also had asthma and the bronchodilator albuterol was detected in his blood in urine. While these medical conditions can result in a sudden impairing or incapacitating event, there was no evidence that this occurred. The pilot had opportunity to discontinue the flight if he felt ill, he was actively flying the airplane, and there was a pilot-rated passenger aboard who could assist. Thus, the pilot’s medical conditions were not a factor in this accident.

Probable cause

The inadequate maintenance of the airplane fuel system that resulted in fuel exhaustion and a loss of engine power.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record CEN22FA298
Event ID
20220702105410
Case number
CEN22FA298
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status, cause areas. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 8c676f85b949f6871c83a823bb94974d77cf86b81e0161a687bfe5f492a26299; retrieved 2026-09-15T07:46:46.819Z.