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ERA21LA386 · Hiller UH-12E

29 Sept 2021 · Millen, GA, United States

Hiller UH-12E · Accident: system/component malfunction/failure (non-power) en route

From Metter, GA to an unrecorded destination

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Event

NTSB case
ERA21LA386
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
0
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Hiller UH-12E

Aircraft type
Hiller UH-12
Category
Helicopter
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N430NR
Operator
Unknown
Onboard fatalities
Unknown
Route
From Metter, GATo not recorded
Aircraft age
About 60 years (built 1961)
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 137: Agricultural
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
En route · cruise
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
System/component malfunction/failure (non-power)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Aircraft › Aircraft propeller/rotor
  • Personnel issues › Task performance

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

During cruise flight, the pilot heard a “pop” sound followed by the engine accelerating to a high rpm. According to the pilot, the helicopter began spinning counterclockwise at a high rate; the cyclic stick would not move; and collective and pedal control inputs had no effect. The pilot continued his attempts to counteract the helicopter’s rotation as it descended to ground impact. Postaccident examination of the wreckage revealed that airframe damage was consistent with ground impact and that main rotor blade deformation and damage were consistent with powered impact with terrain. Damage to the tail rotor blades was consistent with the tail rotor not being under power at impact, and the tail rotor gearbox input pinion bevel gear was found fractured from its gear shaft. Metallurgical examination of the input pinion gear shaft revealed that it had fractured from fatigue. The fatigue cracking initiated at gouge marks on the outer surface of the cylindrical shaft and propagated through nearly the entirety of the shaft cross-section. The length of the fatigue cracks and the fine spacing of the striations were indicative of high cycle fatigue crack propagation. Review of maintenance records revealed that the tail rotor gearbox was disassembled, visually inspected, and reassembled about 330.3 hours before the accident. Based on the high cycle fatigue crack propagation and the presence of fatigue cracking on the majority of the fracture cross-section, it is likely the gouge marks on the input pinion gear shaft were created during reassembly of the tail rotor gearbox during this maintenance action. A loss of drive to the tail rotor would result in a clockwise, nose-right yaw of the helicopter due to the torque effect on the fuselage of the counterclockwise rotation of the main rotor. The sudden loss of tail rotor drive due to the fracture of the input pinion bevel gear would unload the powertrain of the power being used by the tail rotor, leading to a temporary increase of rotor rpm as well as engine rpm, consistent with the pilot’s report. Although the pilot reported that the helicopter began to spin counterclockwise, it is likely he misidentified the direction of yaw.

Probable cause

The improper reassembly of the tail rotor gearbox following maintenance, which resulted in fatigue failure of the input pinion gear shaft, and the subsequent loss of tail rotor drive.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record ERA21LA386
Event ID
20210929103994
Case number
ERA21LA386
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status, cause areas. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: e1a5df7c983bdfb468f7b03b0fcf25f8888a265ccaf3130941ef18bf41371c30; retrieved 2026-09-16T14:36:02.671Z.