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CEN19LA249 · Cessna A185 E

3 Aug 2019 · Saginaw, MI, United States

Cessna A185 E · Accident: powerplant system/component malfunction/failure en route

From Bishop International Airport (KFNT) to Beaver Island Airport (KSJX)

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Event

NTSB case
CEN19LA249
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Cessna A185 E

Aircraft type
Cessna 185
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N5806J
Operator
Unknown
Onboard fatalities
Unknown
Route
From Bishop International Airport (KFNT), Flint, MITo Beaver Island Airport (KSJX), Beaver Island, MI
Aircraft age
About 49 years (built 1970)
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
En route
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Powerplant system/component malfunction/failure
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Aircraft › Aircraft power plant

Approximate · Coordinates from the NTSB case API, which marks them as estimated or does not say; no uncertainty radius is established.

NTSB narrative

The pilot was in cruise flight in a single-engine airplane when the engine lost power. He selected a road for the forced landing, during which the airplane impacted a power pole and electrical wires. The airplane came to rest inverted and incurred substantial damage to the airplane’s fuselage and wings.

Postaccident examination revealed that the engine’s crankshaft had failed due to fatigue.

The accident crankshaft was subject to a mandatory service bulletin (MSB) and subsequent Federal Aviation Administration airworthiness directive (AD) requiring inspection of the crankshaft material for metallurgical anomalies; however, this inspection was not performed on the accident airplane’s crankshaft.

A detailed metallurgical examination of the crankshaft revealed that a fatigue crack had progressed through most of the crankshaft web cross section, consistent with relatively low-stress, high cycle fatigue. Because no indications of intergranular fracture or large areas of overstress fracture with the planar dimpled rupture features indicative of thermal damage on the fracture surface were noted, it is unlikely that manufacturing issues resulted in the fatigue cracking even though metallurgical testing revealed that the crankshaft material did not meet specification. Rather, the cracking likely initiated due to stray or excessive wear to the forward journal to web radius. It is further likely that a misalignment during a previous reassembly of the engine that occurred about two years prior when two cylinders were replaced resulted in the failure.

Given this information, it is likely that maintenance personnel’s failure to properly align the affected crankshaft during the reassembly resulted in a low-stress high cycle fatigue failure of the crankshaft and the subsequent loss of all engine power.

Probable cause

Maintenance personnel’s failure to properly align the crankshaft during an engine reassembly which led to a fatigue failure of the crankshaft and the loss of all engine power.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record CEN19LA249
Event ID
20190803X22956
Case number
CEN19LA249
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status, coordinates. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: ba3689ba53be70cba4a7579818bb3a011767f072bea50e4273dcc18bc26672ae; retrieved 2026-09-16T09:38:25.859Z.