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ERA12LA368 · Schweizer 269C

24 May 2012 · Piney Flats, TN, United States

Turbinator Aviation Schweizer 269C · Accident: flight control system malfunction/failure on approach

From Elizabethton Municipal Airport (0A9) to Piney Flats, TN

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Event

NTSB case
ERA12LA368
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Schweizer 269C

Aircraft type
Schweizer 269
Category
Helicopter
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N760DA
Onboard fatalities
Unknown
Route
From Elizabethton Municipal Airport (0A9), Elizabethton, TNTo Piney Flats, TN
Aircraft age
About 24 years (built 1988)
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Approach · VFR pattern final
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Flight control system malfunction/failure
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Aircraft › Aircraft propeller/rotor
  • Personnel issues › Action/decision
  • Personnel issues › Task performance

Approximate · Coordinates from the NTSB case API, which marks them as estimated or does not say; no uncertainty radius is established.

NTSB narrative

The pilot reported that, while on short final for landing, he heard a "high pitched whine" and that the helicopter's tail rotor authority subsequently degraded. He immediately initiated a full autorotation to landing. During the landing in a field with uneven terrain, the helicopter was substantially damaged.

Postaccident examination revealed that, during the flight, the tail rotor driveshaft (TRDS) had become uncoupled from the drive assembly and main rotor belt transmission. The forward TRDS retention nut was found safety wired; however, it was less than hand tight. The main rotor transmission input aft pinion nut was found backed off the pinion; the nut and pieces of its fractured cotter pin were found captured in grease contained in the TRDS fitting grease cavity. The nut was intact, but it exhibited thread wear. The cotter pin was shorter and thinner than the cotter pin specified in the helicopter manufacturer's illustrated parts catalog. The grease in the aft pinion splines was discolored, caked, and dry, indicating that it had not been serviced in a long time.

The main rotor transmission input pinion exhibited significant wear on the forward spline set and the aft spline set that engaged the driving spline, which was normally retained by the aft pinion nut. The aft upper H-frame bearing was displaced on the driving spline. The driving splines' interior spline teeth exhibited severe wear matching the wear on the pinion, and rotation damage was found on the spline ends. Other areas of the pinion exhibited fretting corrosion.

According to the helicopter manufacturer's Handbook of Maintenance Instructions, during the 1,200-hour inspection, the mechanic was required to remove the upper pulley, inspect the pinion, and torque and safety wire the aft pinion nut during reassembly. The mechanic who performed the 1,200-hour inspection (and others) stated that, during the inspection, he had "never gotten into" the drive assembly, had not checked the torque on the aft pinion nut, and had not inspected the cotter pin.

Probable cause

The mechanic’s improper maintenance of the main transmission aft pinion nut and belt drive system, which resulted in the uncoupling of the tail rotor driveshaft and the subsequent loss of helicopter control.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record ERA12LA368
Event ID
20120529X01210
Case number
ERA12LA368
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status, coordinates. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: da49138b41f9cde2da9392d6c0cdbb12006eaca078ac2dd86a79553185827699; retrieved 2026-09-15T18:17:11.839Z.