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ERA09LA471 · Piper PA-46-350P

16 Aug 2009 · Sanford, FL, United States

Piper PA-46-350P · Accident: system/component malfunction/failure (non-power) during landing

From Jack Edwards National Airport (KJKA) to Orlando Sanford International Airport (KSFB)

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Event

NTSB case
ERA09LA471
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Piper PA-46-350P

Aircraft type
Piper PA-46
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N548C
Operator
Unknown
Onboard fatalities
Unknown
Route
From Jack Edwards National Airport (KJKA), Gulf Shores, ALTo Orlando Sanford International Airport (KSFB), Sanford, FL
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Landing · flare/touchdown
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
System/component malfunction/failure (non-power)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Aircraft › Aircraft systems
  • Organizational issues › Development

Approximate · Coordinates from the NTSB case API, which marks them as estimated or does not say; no uncertainty radius is established.

NTSB narrative

During landing, as the nose landing gear wheel made contact with the runway, the airplane veered suddenly to the left and exited the runway, incurring substantial damage, before coming to a stop in the adjacent grass area. Examination of the airplane’s nose gear assembly revealed the separation of the nose gear actuator attachment weld tube area (foot) of the motor mount. The metallurgical examination of fractured surface revealed fatigue crack emanating from multiple origins at the exterior of the joint where the attachment foot was welded to the support tube. The motor mount was a new design from the manufacturer which was to eliminate the concerns of fatigue separation of the weld in the foot area which was a problem with the old design motor mounts. The airplane had an annual inspection 36 flight hours prior to the accident. The new design motor mount does not have any specific inspection guidance during scheduled maintenance for identifying fatigue cracking in the actuator attach points. The old design motor mounts had detailed inspection instructions to detect fatigue cracking in the welds of the foot areas.

Probable cause

The fatigue cracking at the point the nose landing gear actuator attaches to the mount resulting in separation of the actuator and partial collapse of the nose landing gear. Contributing to the accident was the lack of specific inspection guidance for scheduled maintenance to find and/or identify fatigue cracking in the welded actuator attach points of the newly designed mounts.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record ERA09LA471
Event ID
20090821X11124
Case number
ERA09LA471
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status, coordinates. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: a942c5025b43ced90dfdc4524f401da27dd2c208e835f4d4d7d48cbd1a1e236e; retrieved 2026-09-15T12:49:30.388Z.