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ERA09CA162 · Davis Sonex

6 Feb 2009 · Crossville, TN, United States

Davis Sonex · Accident: powerplant system/component malfunction/failure during initial climb

From Crossville Memorial Airport Whitson Field (CSV) to Crossville Memorial Airport Whitson Field (CSV)

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Event

NTSB case
ERA09CA162
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Davis Sonex

Aircraft type
Davis SONEX
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N555SX
Operator
Unknown
Onboard fatalities
Unknown
Route
From Crossville Memorial Airport Whitson Field (CSV), Crossville, TNTo Crossville Memorial Airport Whitson Field (CSV), Crossville, TN
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Initial climb
Defining eventThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Powerplant system/component malfunction/failure
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Aircraft › Aircraft power plant
  • Personnel issues › Task performance

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

The pilot of the amateur-built airplane was initiating a test flight to check a new propeller. After advancing the throttle, the airplane accelerated with normal power. However, at an altitude of 300 feet, the engine lost total power. The pilot turned back to the departure runway and landed on soft ground to the south of the runway. The landing gear collapsed, substantially damaging the firewall. Examination of the airplane revealed that continuity existed throughout the engine drivetrain, and the engine had no visible damage. The fuel was sampled and no contamination was observed. Examination of the fuel filter revealed no obstructions, the fuel pump operated normally, and the air filter was clean. The spark plugs were determined to be functional; however, no electrical energy was being delivered to the spark plugs. Further examination revealed that the electronic control unit (ECU) was not transmitting voltage to the dual coils. The ECU was manufactured to automotive specifications, and was supposed to be installed in an area of the airplane where temperatures do not exceed 65 degrees Celsius (preferably on the cabin side of the firewall). The ECU on the accident airplane was installed on the engine side of the firewall.

Probable cause

A total loss of engine power during initial climb due to the failure of the ignition power supply as a result of the improper installation of the electronic control unit.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record ERA09CA162
Event ID
20090210X91742
Case number
ERA09CA162
Dataset
full-current
Source SHA-256
5cf380f0061817c0331a6b2d8cc7e0ee3a79bea469a1001dc5c10e56f35f5ab3
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 4b841bf5ca772473347cc5045bba9d3da8df2793c211a5c512adcc98db0e347f; retrieved 2026-09-15T10:44:45.827Z.