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CJ Systems Aviation Group Bell 407 incident

11 Dec 2006 · Raytown, MO, United States

Bell 407 · Incident: total loss of engine power (mechanical failure) en route

From Clinton, MO to Kansas City, MO

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Event

NTSB case
CHI07IA042
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Incident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Charter & commuter
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Bell 407

Aircraft type
Bell 407
Category
Helicopter
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N302LE
Onboard fatalities
Unknown
Route
From Clinton, MOTo Kansas City, MO
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 135: Air Taxi & Commuter
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
En route · cruise
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Total loss of engine power (mechanical failure)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Minor

Cause areas

  • Turbine assembly, turbine blade › Fatigue
  • Turbine assembly, turbine blade › Separation

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

The air ambulance helicopter executed an emergency landing on an elementary school parking lot following a loss of engine power. Night visual meteorological conditions prevailed at the time of the incident. The pilot stated that he heard a bang and got a low frequency vibration during cruise flight. The helicopter received minor damage due to internal engine components exiting the engine collector and exhaust stack. Examination of the third stage turbine wheel noted high cycle fatigue features on the fracture surface of one of the blades. The fatigue initiated at the trailing edge of the airfoil and propagated 0.515 inch before a fast fracture separation. Although a small area of porosity was observed in the microstructure adjacent to the fracture, it did not intersect the fracture surface, and no evidence of porosity was observed on the fracture surface. Chemistry and hardness were as specified. Given the high cycle features, good material properties, and lack of a stress-concentrating defect at the origin, the fatigue could be secondary to some other event that produced unusual loading or vibrations in the blade.

Probable cause

The loss of engine power during cruise flight due to third stage turbine wheel blade fatigue and subsequent separation, which resulted in an emergency landing.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record CHI07IA042
Event ID
20061222X01842
Case number
CHI07IA042
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: local date, investigation status. Values present in the bulk record are kept.
  • The date is the local date; the NTSB stores the UTC date 2006-12-12.
  • API snapshot SHA-256: 34abd728c8b95a9e7890c734142ab1ecfbb02300257fbdc2dabe2b87281f8861; retrieved 2026-09-18T14:48:51.037Z.