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Chicago Express Airlines Flight 3491

13 Nov 2004 · Milwaukee, WI, United States

Saab-Scania AB (Saab) 340B · Accident: propeller/rotor contact to person while standing

From Chicago Midway International Airport (MDW) to General Mitchell International Airport (MKE)

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Narrative check · The NTSB narrative appears to contradict this record's injuries. Values are shown as recorded, not corrected; compare with the narrative.

Event

NTSB case
CHI05LA028
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
Unknown
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Airline
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Saab-Scania AB (Saab) 340B

Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N305CE
Onboard fatalities
Unknown
Route
From Chicago Midway International Airport (MDW), Chicago, ILTo General Mitchell International Airport (MKE), Milwaukee, WI
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 121: Air Carrier
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Standing · engine(s) operating
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Propeller/rotor contact to person
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
None

Cause areas

  • Ground personnel › Clearance, not maintained
  • Ground personnel › Propeller/jet blast encounter, inadvertent

Approximate · Coordinates from the NTSB case API, which marks them as estimated or does not say; no uncertainty radius is established.

NTSB narrative

A ramp services employee sustained serious injuries when he was struck by a rotating propeller blade while conducting arrival activities after the air carrier flight had parked at the gate. The airplane was not damaged. The captain of the flight reported that he had shut down the left (No. 1) engine prior to arrival at the gate. He parked the airplane normally and when he was notified that the wheels chocks had been installed he feathered the right (No. 2) engine propeller. After the cabin door was opened, the captain noted that he heard "three or four quick thumps" and received a signal from ramp personnel to shut down the right (No. 2) engine. When he exited the aircraft he saw the ramp service employee lying beneath the aircraft. An employee on the ramp stated that the ramp employee involved walked outside of the left wing with two chocks toward the nose of the aircraft. She reported that he walked to the nose landing gear, slowed down, and then continued walking around to the other side of the aircraft. She noted that she was unable to determine his distance from the right (No. 2) engine propeller. She stated that she heard the "sound of something hit the [propeller]" and she saw the individual "flip and land on the ground." The ramp services employee involved was hired approximately one month prior to the accident. He had received one week of general training, followed by specific training and mentoring at his assigned work location. In a statement prepared after the accident, the mentor assigned to the individual involved reported that he was specifically trained to chock the main landing gear by approaching from the rear. The mentor also stated that he never observed the individual install main landing gear chocks by approaching from the front of the aircraft. The mentoring program was to be continued until the individual was proficient in all required tasks. According to the airline station manager, a mentor was to supervise the individual in training during ramp operations.

Probable cause

Failure of the ramp employee to maintain clearance to the rotating propeller resulting in inadvertent contact with a propeller blade.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record CHI05LA028
Event ID
20041118X01838
Case number
CHI05LA028
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: local date, investigation status, coordinates, damage. Values present in the bulk record are kept.
  • The date is the local date; the NTSB stores the UTC date 2004-11-14.
  • API snapshot SHA-256: c1cddaa823200c28f1b7da690f02ce5afc83b2e173136c212121342b4fb36fae; retrieved 2026-09-18T15:12:15.965Z.