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DEN85FA180 · Hughes 369HS

6 Jul 1985 · KEYSTONE, SD, United States

Rushmore Helicopters Hughes 369HS · Accident: airframe, component or system failure on approach

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Event

NTSB case
DEN85FA180
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
4 · all aircraft and ground
Ground fatalities
0
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Hughes 369HS

Aircraft type
Hughes 369
Category
Helicopter
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N5410W
Onboard fatalities
Unknown
Route
From not recordedTo not recorded
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Approach · VFR pattern turn to base
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Airframe, component or system failure
Also codedOther events the NTSB coded in the sequence, such as a wire strike after a loss of power. Flight Findings uses them for its kinds of event. Glossary
Tree(s)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Destroyed

Cause areas

  • Other maintenance personnel › Maintenance, overhaul, improper
  • Rotor system, main rotor blade › Separation
  • Rotor system, main rotor hub › Separation

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

MAIN ROTOR HUB WAS OVERHAULED BY A REPAIR STATION THAT WAS NOT AUTHROIZED BY HUGHES HELICOPTERS FOR HUB OVERHAULS. THE MAIN ROTOR HUB AND BLADES SEPARATED IN-FLT 279 HRS AFTER OVERHAUL. THE ACFT CRASHED IN A DENSILY WOODED AREA. POST ACCIDENT EXAM OF THE MAIN ROTOR SYSTEM REVEALED THE TORSION-TENSION STRAP PACK FAILED DUE TO FATIGUE CRACKING IN THE STAINLESS STEEL LAMINANTS. METALLURGICAL EXAM REVEALED EVIDENCE OF CORROSION PITTING IN THE LAMINANTS. THE CORROSION PITS WERE THE ORIGIN OF FATIGUE CRACKS. THE MAXIMUM ALLOWABLE NUMBER OF LAMINANT FAILURES IN ANY ONE STRAP IS 3. THE FAILED STRAP PACK CONTAINED 9 FATIGUE FAILED LAMINANTS.

Verbatim NTSB analysis from the NTSB dataset

Sources

NTSB record DEN85FA180
Event ID
20001214X37081
Case number
DEN85FA180
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 1eda3ae94af81f521f999f101f3a583b366384ad284f93e9e16ec940a7b4431d; retrieved 2026-09-21T04:57:13.073Z.