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Federal Express Flight 3206

7 Aug 1999 · Memphis, TN, United States

McDonnell Douglas DC-10-10F · Accident: airframe, component or system failure on approach

From Los Angeles International Airport (LAX) to Frederick W. Smith International Airport (MEM)

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Event

NTSB case
MIA99LA220
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
0
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Airline
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

McDonnell Douglas DC-10-10F

Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N68058
Onboard fatalities
Unknown
Route
From Los Angeles International Airport (LAX), Los Angeles, CATo Frederick W. Smith International Airport (MEM)
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 121: Air Carrier
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Approach · VFR pattern final
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Airframe, component or system failure
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Flight control, flap attachment › Failure, total
  • Flight control, flap attachment › Stress corrosion
  • Manufacturer › Acft/equip, inadequate design

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

While on final approach with full flaps selected and indicated, the left inboard trailing edge flap and vane separated. The autopilot was disconnected and approximately 1/2 right aileron input was needed to counter the left banking tendency. The landing was reported to be firm but with less 'controllability'. Structural damage occurred to the left side of the fuselage due to flap and/or vane contact. The four H-11 type bolts of the forward attach point of the outboard hinge of the left inboard trailing edge flap failed due to stress corrosion cracking. Chromium was detected in the fracture origin of bolts Nos. 1-3; no determination was made as to why chromium was present. The two H-11 type bolts of the aft attach point of the outboard hinge of the left inboard trailing edge flap failed due to ductile overload. No material or processing discrepancies were found. H-11 bolts are susceptible to stress corrosion cracking. The FDR readout indicated that the maximum left roll was 8.09 degrees and flap extension speed was exceeded on landing No. 1 for approximately 13 seconds when the flaps were extending from 16 to 20 degrees. No flap overspeed protection is afforded in that range.

Probable cause

The inadequate design by the airplane manufacturer for using bolts to secure the inboard trailing edge flap that are susceptible to stress corrosion cracking. Also, the stress corrosion cracking failure of the four H-11 bolts that secure the left inboard trailing edge flap to the outboard hinge which allowed the separation of the flap and vane while on final approach.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record MIA99LA220
Event ID
20001212X19589
Case number
MIA99LA220
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 53ec371e65f56e1dd104797ab0eb210be8955c3d3acea8e3a5a90138fad15725; retrieved 2026-09-18T16:54:37.925Z.