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DCA92MA048 · Beech C-45H

7 Sept 1992 · Hinckley, IL, United States

Exa Beech C-45H · Accident: total loss of engine power (mechanical failure) during initial climb

From OC2 to OC2

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Event

NTSB case
DCA92MA048
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
12 · all aircraft and ground
Ground fatalities
0
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
General aviation
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

Beech C-45H

Aircraft type
Beechcraft C-45
Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N3657G
Operator
Exa
Onboard fatalities
Unknown
Route
From OC2To OC2
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 91: General Aviation
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Initial climb
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Total loss of engine power (mechanical failure)
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Destroyed

Cause areas

  • Company/operator management › Maintenance, 100-hour inspection, not performed
  • Company/operator management › Maintenance, inadequate
  • Eng assembly, blower/impeller/integral supercharger › Failure, total
  • Propeller feathering › Not attained

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

AFTER TAKEOFF, THE AIRPLANE WAS SEEN AT LOW ALTITUDE TRAILING SMOKE FROM THE LEFT ENGINE. WITNESSES SAW THE WINGS 'TIPPING' BACK AND FORTH, THEN A WING DROPPED AND HIT THE GROUND. EXAMINATION REVEALED THAT A SUPERCHARGER BEARING HAD FAILED IN THE LEFT ENGINE. THE LEFT ENGINE HAD BEEN RECENTLY INSTALLED BY NON-CERTIFICATED PERSONNEL AFTER BEING INACTIVE FOR 18 YRS WITHOUT PRESERVATION. THE AIRPLANE HAD FLOWN ABOUT 184 HRS SINCE THE LAST ANNUAL INSPECTION; NO RECORD OF SUBSEQUENT 100-HR INSPECTION. THE LEFT PROP BLADES WERE FOUND IN AN INTERMEDIATE POSITION BETWEEN THE OPERATING RANGE AND THE FEATHERED POSITION. THE LEFT PROP WAS CHANGED SEVERAL WEEKS PRIOR TO THE ACCIDENT. THERE IS NO EVIDENCE THAT THE LEFT PROP HAD EVER BEEN SUCCESSFULLY CYCLED TO THE FULL FEATHER POSITION. THE OPERATOR AND PILOTS WERE NOT AWARE OF HAMILTON STANDARD SB 657 RECOMMENDING FULL-FEATHER CHECKS EVERY 30 DAYS. LEFT PROP FEATHERING MOTOR RELAYS NOT RECOVERED. ALL 11 PARACHUTISTS WERE FOUND IN CENTER PART OF FUSELAGE; NO EVIDENCE OF RESTRAINT USEAGE.

Probable cause

INADEQUATE MAINTENANCE AND INSPECTION BY THE OPERATOR WHICH RESULTED IN AN ENGINE POWER LOSS DURING THE CRITICAL TAKEOFF PHASE OF FLIGHT. IN ADDITION, THE PILOT DID NOT, OR WAS UNABLE TO, ATTAIN A FULL-FEATHER POSITION ON THE LEFT ENGINE PROPELLER, WHICH WOULD HAVE MOST LIKELY ENABLED THE AIRPLANE TO SUSTAIN MINIMUM CONTROL AIRSPEED.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record DCA92MA048
Event ID
20001211X15678
Case number
DCA92MA048
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: investigation status. Values present in the bulk record are kept.
  • The date is the local date, which is the same as the UTC date the NTSB stores.
  • API snapshot SHA-256: 725232eaff0dd5ee33ade6f9f23fd2ce3942d2e33c0c10c6d9598f12797f6d07; retrieved 2026-09-21T00:57:38.223Z.