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Alaska Airlines Flight 255

1 Sept 1997 · Seattle, WA, United States

McDonnell Douglas DC-9-82 (MD-82) DC-9-82 (M · Accident: nose gear collapsed during landing

From Los Angeles International Airport (KLAX) to Seattle–Tacoma International Airport (KSEA)

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Event

NTSB case
SEA97FA202
Event typeAccident: someone killed or seriously injured, or the aircraft substantially damaged (NTSB definition). Incident: an occurrence that affected or could have affected safety, short of that. Glossary
Accident
InvestigationHow far the investigation had got when the record was published: preliminary, ongoing, final or completed. Unknown where the source does not say. Glossary
Completed
API-reported fatalities
0 · all aircraft and ground
Ground fatalities
0
OperationWhat kind of flying it was, grouped by the rules it flew under: airline (US Part 121), air taxi and commuter (Part 135), general aviation (Part 91 and similar), military or government. Glossary
Airline
WeatherVisual meteorological conditions (VMC): good enough to fly by looking outside. Instrument conditions (IMC): cloud or low visibility, flying by instruments. Glossary
Visual Meteorological Cond

McDonnell Douglas DC-9-82 (MD-82) DC-9-82 (M

Category
Airplane
RegistrationThe aircraft's tail number, such as N12345 or G-ABCD. Registrations are reissued, so the same one years apart can be a different aircraft. Glossary
N951AS
Onboard fatalities
Unknown
Route
From Los Angeles International Airport (KLAX), Los Angeles, CATo Seattle–Tacoma International Airport (KSEA)
Aircraft age
Not recorded
Flight rulesThe regulations the flight operated under: in the US, Part 91 (general aviation), Part 121 (airlines), Part 135 (air taxi and commuter) and others; for flights abroad, the NTSB's coarser commercial or non-commercial code. Glossary
Part 121: Air Carrier
Phase of flightThe stage of the flight when things started to go wrong: standing, taxi, takeoff, initial climb, en route, maneuvering, approach or landing. Glossary
Landing · landing roll
First occurrenceThe single coded event the NTSB judges best describes what happened (records from 2008 on). Older records name the first occurrence in the sequence instead. Glossary
Nose gear collapsed
DamageDestroyed: beyond practical repair. Substantial: damage that affects the structure, performance or handling and normally needs major repair. Minor: less than that. Glossary
Substantial

Cause areas

  • Landing gear, gear locking mechanism › Fatigue
  • Maintenance, inspection › Inadequate
  • Manufacturer › Acft/equip, inadequate aircraft component
  • Manufacturer › Procedure inadequate

Approximate · Coordinates as recorded by the NTSB; no uncertainty radius is established.

NTSB narrative

During the landing roll-out, the nose landing gear collapsed. Examination of the nose landing gear revealed the nose gear upper lock link, PN 3914464-503, had failed, and had separated into two pieces. The link, which was subject to recurring non-destructive testing every 5000 cycles (per AD 97-02-10), had an eddy current inspection by the operator, 1075 cycles before the accident. The link was one of a series manufactured from plate stock, rather than being forged. Due to this changed process, the lack of draft angle allowances on the machined parts reduced the load-carrying cross sectional area of the machined links to less than that of the forged links, resulting in a decrease in the overall strength. Metallurgical analysis revealed that about 10,000 major fatigue progression cycles had occurred within about .6 inches of the crack progression. Based on two major stress cycles per gear retraction/extension cycle, the crack length at 1075 cycles before the accident would have been greater than .25 inches. The inspection procedure and process provided by the airframe manufacturer did not specify removal of the upper lock link from the aircraft before recurring non-destructive tests (NDT). During the investigation, NTSB investigators and FAA inspectors observed that access to the upper lock link for NDT was limited when the part remained installed on the airplane.

Probable cause

fatigue failure of the nose landing gear upper lock link, due in part to reduced strength after the manufacturing process was changed from forged to machined plate stock; and inadequate non-destructive inspection process for testing the link.

Verbatim NTSB analysis and probable cause from the NTSB dataset

Sources

NTSB record SEA97FA202
Event ID
20001208X08922
Case number
SEA97FA202
Dataset
historical-pre2008
Source SHA-256
89e2df6d848e7ab3b42e7d7c7a03ff403303057a26ca04c95b3ea67201c3ce74
Source notes (4)
  • Unreviewed is an editorial label, not an investigation status. API-sourced is not report-checked or human-reviewed. Explicit event totals are used without summing aircraft injury tables; onboard allocation is withheld. Unknown values remain unknown. The operation category is mapped from the NTSB-reported FAR part and has not been reviewed.
  • Filled from the NTSB case API where the bulk record had no value: local date, investigation status. Values present in the bulk record are kept.
  • The date is the local date; the NTSB stores the UTC date 1997-09-02.
  • API snapshot SHA-256: 7f51f0c47be0ae5407ddaa52661973081e2fe1d674f38781989b455eb1dbe49d; retrieved 2026-09-18T17:24:48.207Z.